FOM-10.10 Fleet Operations Manual
FOM
Personal Safety
Doc No.: FOM 10.10
Revision: 01
Date: 15 Oct 2024
Issued by: DPA
Approved by: MD

Personal Safety

1. Application

The document applies to all vessels fully managed by Company. Specific requirements may vary for individual business units of the group as stated in sub sections of this document.

2. Purpose

The purpose of this procedure is to define the methods to be used in the Company offices to monitor the safety of the crew, passengers, cargo and vessel and to ensure that the concepts of safety and environmental excellence are achieved and maintained, both onshore and on-board the vessels.

3. Responsibilities Within the Workflow(s)

The Ship Management personnel are responsible for determining and implementing the Company Policy Statements and for ensuring that the Company procedures are implemented and maintained at every level in the Company.

The Tech Director is responsible for:

The Vessel manager, Marine Superintendent reporting to the fleet group manager have the day-to-day responsibility for operating the procedure.

4. Shipboard Safety Familiarization

4.1 Safety Tour

4.1.1 Upon Joining Prior to Departure

A guided safety tour must be conducted for new crew or supernumeraries joining the ship, by the Safety Officer or another member of ships safety committee as soon as practicable.

Attendance is compulsory even for those who are re-joining and already familiar with the vessel. The following subjects shall be included in the induction tour:

4.1.2 Prior to Assuming Assigned Duties

The Chief Officer and Chief Engineer will specially introduce the new officers and crew to the procedures, equipment, machinery and its operation within their respective departments before the new staff take any responsibility or perform any watch-keeping duties.

Prior to commencing any assigned task all joining crew and are to be given an introduction to:

4.1.3 Within Two Weeks Onboard

Crew member must have been familiar with the following:

4.2 Verification Record

Safety familiarization is verified and recorded on Form HSSEQ-02– On board Safety Training & Familiarization, which must be completed for each person sailing on-board. The Safety Officer, Chief Officer and Chief Engineer shall themselves, ascertain that the new crew members have correctly understood the duties assigned to them.

5. Personal Safety

5.1 Personal Protective Equipment (PPE) – Applicable to All Ships

The company places high priority on the safety and well-being of all crew and actively promotes on-board practices that will lead to a safe working environment.

The company shall supply each crewmember on-board with protective clothing and equipment to be used on all occasions when there is a work activity. A stock of protective clothing and equipment will be maintained for issuance to personnel as and when required.

The following items are to be issued to each crew member:

Protective clothing must be kept clean, in good condition and properly stowed when not in use. Damaged safety equipment or protective clothing shall be reported to the safety officer and replaced as necessary.

5.1.1 Personal Protective Equipment (PPE) Usage and Upkeep

Note: Chipping Goggles are not to be used when handling chemicals; non-vented chemical type goggle shields must be worn.

5.1.2 Use of Jewelry Onboard Vessels or in Shipyards During Takeover and Drydocking

Company recognizes religious, and community related customs and is committed to extend cooperation to every crew member. Hazards associated with wearing of jewellery are very high and may lead to permanent disability or even casualty if worn in close proximity of rotating machinery.

Department heads shall take due note of such jewellery prior assigning jobs to individuals and include in risk assessment in HSSEQ-18.

The wearing of finger rings, earrings and facial jewellery is prohibited in the workplace. The wearing of bracelets and necklaces is also prohibited in the workplace; the only exception is for medical bracelets which should be of the ‘open copper’ type or close fitting and covered by clothing and personal protective equipment, such as coveralls.

Where other jewellery is worn, such as that associated with body piercing, this is only permitted where the jewellery is continuously and completely covered by clothing such as coveralls or catering jackets.

Wrist watches must be removed when working with moving equipment and machinery.

Use of smart watches, fitness bands, and any similar high-powered personal devices is strictly prohibited in hazardous areas where gas may be present such as enclosed spaces, pump rooms, main cargo deck area of tanker vessels. Such devices are also prohibited during bunkering operations on any type of vessel.

Above guidelines shall also be complied with whilst working in shipyard on Company business.

5.1.3 Personal Protective Equipment (PPE) Matrix - All Ships

Task Whole Body Feet Head Ears Face/Eyes Hands Lungs Buoyancy Safety Harness
Boiler Suit (A) Disposable Coveralls (B) Chemical Apron (C) Chemical Splash Suit (D) Safety Shoes/Boots (E) Steel-toe Rubber Boots (F) Bump Cap (G) Helmet (H) Ear Plugs (I) Ear Defenders (J) Safety Glasses (K) Safety Goggles (L) Clear Visor (M) Welding Visor (N) Leather Gloves (O) Impact Gloves (P) Welding Gloves & Apron (Q) Electrical Gloves (R) Chemical Gloves (S) Butcher's Glove (T) Dust Mask (U) Work Vest (V) Lifejacket (W) with Shock Absorbing Lanyard (X)
On Deck
Machinery Space
Mooring Operations
Anchoring Operations
Cargo Operations (Tanker*/Bulker)
Cargo Operations (Offshore)
Crane Operations
Wire Handling
Lifeboats / FRC (Stowed Position)
Small Boat Operations
Ship's Side (over and near) e.g. rigging of gangway/accommodation and pilot ladder
Working Aloft
De-scaling
Painting
Cleaning Equipment
Handling ER Chemicals
Pressure Washer
Welding
Hand Power Tools / Abrasive Wheels
Lead Machine / Grinder in E/R Workshop
Electrical Systems
Hydraulic Systems
Pressurised Systems
Steam Systems / Heat Element / Hot Surface
Enclosed Space Entry
Tank Cleaning
Anchor Handling/Towing
Helicopter Winching/Landing P
Galley Operations
- Fall arrestor devices shall be used along with safety harness when working aloft or entering enclosed space where risk of vertical free fall exists. Refer FOM10.13 Electrical glove must be certified rated voltage based on ship specific. Cotton gloves are strictly prohibited.
- Alphabetical reference codes can be used to indicate PPE in HSSEQ-26 during daily safety meeting sessions.

5.1.4 Personal Protective Equipment (PPE) for Office Staff and All Visitors Going On Board Ships

Safety Helmet / Foldable Helmet Safety Spectacles Earmuffs / Ear Plugs Boiler Suit (Preferably Anti-Static) Anti-Slip Safety Shoes Life Vest Flashlight Leather Palm Working Gloves
Visitors

Visitors include office staff, contractors and all other third parties.

Life vests can be shared amongst various teams/FGs. Not for outstation, only for local calls in Singapore. In case of outstation, vessels to provide life vest prior boarding from seaside. All life vests need to be serviced yearly.

Note: Vessel's portable gas meters to be used in case of enclosed space entries.

6. PPE for Chemical Cargoes

Chemical cargoes possess a variety of hazards, one of which is the health hazard to personnel who come in contact with the cargo. To prevent this, Personal Protective Equipment (PPE) must be used based on the hazard the cargo poses. Importantly, it must be noted that PPE does not reduce the hazard posed by the cargo. It only provides a barrier against the hazard. The effectiveness of this barrier will be lost if the PPE is used incorrectly or is of the wrong type or is defective. Some PPE are discussed in brief below.

6.1 Safe Working Clothing

As a minimum, safe working clothing should consist of:

6.2 Eye Protection

Eyes are particularly vulnerable to injury from corrosive and toxic liquids and vapours. It is therefore essential that they receive appropriate and particular consideration when assessing the need for personal protection. There are a wide range of eye protectors available for chemical hazards. Care should be taken to evaluate the chemical hazard properly, guided by the cargo’s SDS, in order to select the eye protector accordingly.

6.3 Hand Protection

Hands are very vulnerable to injury, and hand protection can range from that against simple dirt and dust contamination to the provision of full protection against toxic and corrosive products. As with all protective equipment it is important to match the type of glove to the hazard to which hands are exposed.

PVC or rubber gloves are available when handling chemical products. They come in a range of thicknesses and weights, and the choice will depend on the cargoes being handled.

Neoprene or nitrile rubber gloves have excellent resistance to solvents, petroleum products, oils and many chemicals.

The cargo’s MSDS should be consulted, the choice of glove will be dependent on the resistance of the glove’s material to the chemicals being handled and whether the working conditions are continuous or intermittent. Gloves with long cuffs which can extend over the sleeves of normal clothing are preferable.

6.4 Foot Protection

Rubber or PVC boots need to be worn when there is a risk of coming into contact with corrosive or toxic chemicals. Boots that have reinforced toe caps are preferable as they provide protection against physical injuries. In other cases, safety boots shall be worn.

6.5 Personal Monitoring Equipment

Many chemical vapours are heavier than air and tend to flow along the deck and accumulate in low spots. Modern chemical tankers have complicated deck structures and this, together with the comprehensive pipe work and other equipment fitted, provides numerous areas where harmful vapours can accumulate.

In still weather conditions, particular care should be taken to prevent the accumulation of cargo vapours within the deck structure. In order that the cargo area remains safe, tests of the atmosphere on the cargo deck should be taken regularly, especially when highly volatile cargoes are being loaded at a high rate and there is little wind to disperse the accumulated vapours. In addition to cargo vapours, displacement of inert gas from cargo tanks while loading also can lead to pockets of oxygen deficient atmosphere on deck. If nitrogen is the inert gas being used, there will be no warning signs. This is because nitrogen is odourless and provides no sensory indication or warning that the atmosphere is oxygen deficient.

Atmosphere samples should always be taken at different levels, and it is recommended that all crew members working on the cargo deck are provided with personal gas detector alarms appropriate to the cargoes being carried.

For further details on Ship/Cargo Specific PPE requirements

7. Heavy Weather

In bad weather, shipboard tasks are inherently more dangerous due to the washing seas and the pitching and rolling of the ship. Extra precautions must be exercised by the crew, including:

Caution:

Enhanced PPE (work vest / lifejacket / lifeline as applicable) to be used whenever proceeding out on deck during adverse weather.
If task is deemed necessary, carry out detailed risk assessment and safety meeting prior to any task on deck during adverse weather.
Limit number of personnel going on deck
Alteration of course to achieve safe working conditions for crew to perform task. Good seamanship is to keep swell on opposite side of the task (e.g. port or starboard quarter if working at forward so as to reduce shipping seas).

8. Safe Work Practices

The majority of accidents on board ship can be avoided by using the correct procedures, tools, equipment and clothing. This part of the manual highlights specific areas where particular care, caution and instruction will assist in reducing unnecessary damage, injury or loss of life.

Crewmembers must be advised of the possible hazards of any work to be carried out. They must also be instructed as to any necessary precautions to be taken, including the use of protective clothing and equipment.

There may be occasions when deck crew will have to assist in engine room tasks and/or the engine room crew may have to assist with deck tasks such as mooring operations. The different working environment can mean that the personnel involved may not be familiar with the tasks or the risks involved. It is therefore essential that in such cases, a briefing and task risk assessment is carried out by a senior officer beforehand to ensure the safety of all involved in the operations.

Note: Reference is to be made to the UK MCA Code of Safe Working Practices for Merchant Seamen

8.1 Work Planning

Proper planning of work will ensure that tasks undertaken are performed safely with the minimum risk of accident of injury.

A safety work meeting with department personnel should be held at the start of the workday. This to ensure that the crew is properly instructed in the duties and tasks assigned for the day.

All hands are to be reminded that company safety & health policies are to be applied to contractors and riding crew. This means:

8.2 Lifting Equipment

Lifting equipment means all Work equipment used for lifting or lowering loads.

Lifting appliances such as hatch cover gantry cranes, provision and stores cranes, engine room overhead travelling cranes, life raft and rescue boat davits, hose handling cranes etc. are all required to comply with the requirements of the regulations.

8.2.1 Regular Maintenance

All parts of lifting equipment should be subject to regular preventative maintenance; particular attention should be paid to the condition of wire ropes, which if not in constant use should be checked at least monthly and observed during operation. The regular inspection of wire ropes should include amongst other factors an examination for broken wires, corrosion, kinks, abrasion, and fatigue fracturing in way of sheaves and blocks and a reduction in the wire diameter.

8.2.2 Wire Rope Precautions

The premature wear of a wire rope in a localized spot such as a sheave or drum is a common occurrence. This problem should be noted by the regular inspection of the wire rope as part of the preventative maintenance system. The regular moving of the rope away from the wear point may reduce the problem or alternatively another option may be to reverse the rope.

8.2.3 Organization of Lifting Operations

Every lifting operation is required to be properly planned, appropriately supervised and carried out in a safe manner, only persons trained and competent to do so shall operate any lifting appliance. All training of persons to operate lifting appliances should include an appreciation of the relevant section of the UK Code for Safe Working Practices.

8.2.4 Thorough Examination and Inspection

All lifting appliances not certified for lifting persons are required to be thoroughly examined by a competent person at least every 12 months to ensure that health and safety are maintained, and that any deterioration can be detected and remedied in good time. A competent person is defined as a person possessing the knowledge or experience necessary to enable them to satisfactorily perform the duties under the regulation. It is essential that the competent person is sufficiently independent and impartial to allow objective decisions to be made.

All loose gear (accessories for lifting) defined as any gear by means of which a load can be attached to lifting equipment shall not be used unless it has been thoroughly examined by a competent person within the 12 months immediately prior to such use. The established practice being for all loose gear to be thoroughly examined at the same time as the thorough examination of the lifting appliance.

All ships lifting equipment is required to be suitably tested by a competent person every five years, following which the competent person will thoroughly examine the equipment and any associated loose gear before certifying the equipment for continued use. No lifting appliance is to be used unless this test has been satisfactorily carried out within the preceding five years.

8.2.5 Records

All vessels are required to maintain a Register of Lifting Appliances and Loose Gear. Records of all thorough examinations and tests by a competent person should be maintained in the Register of Lifting Appliances and Loose Gear.

8.2.6 Cranes Operations

Crane operations are critical operations and encompass all lifting operations where a crane is involved.

Chief Officer is responsible for safe operations of davits and deck cranes including provision crane(s), lifeboat and rescue boat cranes. Chief Engineer is responsible for safe operation of engine room crane(s).

Crewmember to be recognized as familiar with the crane or davit he is operating. Such recognition shall be given by Chief Officer for deck and Chief Engineer for engine room after thorough familiarization and practical testing. Entry shall be made in HSSEQ-02 the Safety, Environment & Security Tour & Familiarization.

Vessels are recommended to prepare a list of appointed crane and davit operators for each crane and post at the Bridge, CCR and ECR.

When operating cranes, davits, engine room hoists and any other lifting devices safety precautions and good working procedures must be followed:

8.2.7 Transfer of Personnel from Ship to Installation/Boat by “Personnel Baskets”

The following procedures should be observed for the transference of personnel from ship to installation/boat by “personnel baskets”:

8.3 Tools

Crew members are responsible for the safe use and condition of tools and must not use tools they are not familiar with. Crew members are required:

8.3.1 Tool Hazards

Tools can be hazardous when:

8.3.2 Mechanically Powered Tools on Vessels Carrying Dangerous Cargo

The use of grit blasting, and pneumatically powered tools is not considered to be hot work however, on vessels carrying dangerous cargo; these operations are only to be permitted under the following conditions:

Where there is risk of perforation of cargo, inert gas or COW pipelines when grit blasting or chipping, the pipelines are to be cleaned, isolated and made gas free or inerted where practicable.

8.3.3 Hand Tools on Vessels Carrying Dangerous Cargo

While the use of hand tools such as chipping hammers and scrapers for steel preparation and maintenance is also not considered to be hot work, on vessels carrying dangerous cargo, these operations may only be permitted under the following conditions:

8.4 Machine Guards

Crew exposure to rotating machinery or equipment with mashing, cutting or crushing must be mechanically prevented wherever possible. Manufacturers of such equipment fit devices called machine guards to mechanically block the path or flying debris or to prevent hand and foot entanglement. Crew exposure most frequently occurs when machine guards are removed or not replaced after clean-up or maintenance. Guards left off machinery, such as those covering belts on compressors, are extremely dangerous and must never be overlooked.

8.5 Walkways, Ladders and Gangways

Slips trips and falls from / in walkways, from ladders or from gangways are common causes of crew injury. Therefore, great emphasis must be placed on safe working practices when rigging or transiting such equipment.

8.5.1 Preventing Slips, Trips and Falls

8.5.2 Escape Routes

Emergency escape routes throughout the vessel are to be:

8.6 Embarkation Safety

Vessels crew must engage in standard safe working practices to ensure precautions are taken to safeguard life when embarking from a launch, such as:

Note: Reference is to be made to the UK MCA Code of Safe Working Practices for Merchant Seamen

Personnel protective equipment requirements that apply ship’s crew, equally apply to shore staff (superintendents, contractors, etc.). The company standard equipment (non-slip safety shoes, safety helmet, ear defenders, or boiler suits) must be worn as appropriate.
For gangway station (all ships mandatory):
- Spare life vests ready to be lowered for visitors coming from seaside who are not wearing life vests.
- Special visitor helmets to be marked with visitor so crew can pay special attention to visitors.
- Spare safety spectacles to be kept.

8.7 Incinerator Safety

To ensure safety around the incinerator and during the operation of the incinerator, the following procedures must be followed:

8.8 Galley Safety

To ensure safety in the galley area, the following procedures must be followed:

8.9 Smoking Regulations

Careless smoking and use of candles, incense or joss sticks on ship is a leading cause of fire. All vessels must comply with Company’s smoking policy. Where terminal smoking regulations are more stringent than company requirements, terminal requirements are to be followed.

The following safety rules apply:

8.10 Prohibition of Non-Intrinsically Safe Equipment

On tankers, carrying petroleum or flammable chemicals, only intrinsically safe equipment, certified for use in a hazardous atmosphere, may be used. This includes:

Unless a dangerous work permit for hot work or cold work has been approved, it is prohibited to store electrical cables and lights in deck stores, pump rooms or forecastle spaces.

Mobile Phones

When mobile phones are taken through a terminal, or on to or off a ship, they should be switched off and should only be re-commissioned once they are in a non-hazardous area, such as inside the ship’s accommodation or clear of the terminal.

Visitors

Visitors to the ship should not use mobile telephones, pagers, cameras, mp3 players or any similar device unless prior permission has been obtained from the ship and only in a non-hazardous area.

8.11 Lifting Operation Involving Supply Boat

Operation of lifting with supply boat alongside own vessel requires enhanced attention by own vessel crew due to risk involved and interaction with crew of supply boat.

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Following factors shall be taken into consideration:

8.12 Safety Precautions During Wellness - Health Activities

Company encourages health and wellness activities onboard to ensure physical and mental fitness. Crew shall observe following safety precautions when engaging in such activities: